MANUFACTURING

Overview

150+ presses. Five paint lines. Eight metallization lines. In-house assembly. Four certified plants across the Great Lakes, running production for transportation, professional infrastructure, medical, and defense programs today.

Row of injection molding presses with white safety guarding on a clean factory floor at a NEXXTA plant, with a yellow walkway line down the aisle.

PROCESS CATEGORY

Injection molding

Standard injection molding
150+ presses from 25 to 3,000 tons across four plants. High-cavitation small parts through large structural components.

BMC thermoset composites
Fiber-reinforced compounds for parts facing heat, vibration, and corrosion. Headlight brackets, under-hood housings, structural substrates.

MuCell microcellular foaming & glass-filled nylon
Lightweight structural parts. MuCell displaces resin with nitrogen for weight reduction; glass-filled nylon adds rigidity and thermal stability. Proven in suspension, powertrain, and structural housings.

Large-format molding
High-tonnage presses for oversized single-shot components up to 12+ pounds. Intake manifolds, engine housings, seven-foot rail caps, all produced without secondary bonding or multi-piece compromise.

In-house tooling engineers spec, source, and maintain molds through the full life of every program, supported by a deep local toolmaker network.

The foundation of everything we build. From commodity resins to engineering-grade materials, including glass-filled nylons, thermoset BMC, and optical-grade polycarbonate and acrylic, selected based on the performance, cosmetic, and application requirements of each program.
Three injection-molded plastic parts (a white structural bracket, a glossy black bezel, and a matte black display surround) on a steel tooling bench at a NEXXTA molding plant

PROCESS CATEGORY

Surface finishing

Five paint lines and eight metallization lines at our Mansfield facility, plus an R&D Color Innovation Center for custom development and OEM color matching.

Clear lenses & hard coats
Dedicated tooling for optical-grade lens molding in PC and PMMA. Clear, red, amber, and smoked variants with in-house hard coat and anti-fog treatments for headlamp and lighting applications.

PVD / vacuum metallization
Chrome-like finish without hexavalent chromium. Eight fully automated lines producing durable, reflective surfaces for exterior trim, lighting reflectors, badges, and interior accents.

Soft-touch coating
Multi-layer base and clear coat systems for a tactile, premium feel on dashboards, door inserts, console trim, and other high-touch interior surfaces.

Piano black
Ultra-high-gloss finish built through repeated layering and polishing. Targets 90+ gloss and tight DOI for door cards, switch bezels, and center console accents.

Hard coat & anti-fog
Hard coat and anti-fog. Scratch-resistant and fog-free surface treatments for clear lens applications, primarily automotive headlamps.

Close-up of a black car dashboard or center console component on a metallic surface in an industrial setting.

PROCESS CATEGORY

Assembly & Testing

Finished components move directly into assembly without leaving the plant. We build custom fixtures in-house, run multi-component assembly lines, and kit parts for just-in-time delivery.

This eliminates the handling, transit, and coordination costs of outsourcing post-mold operations and keeps quality control in our hands from first shot to final shipment.

Industrial manufacturing setup with a beige plastic car dashboard component attached to a robotic assembly line in a factory.

Industries We Serve

Modern luxury SUV at golden hour in front of an industrial facility, representing NEXXTA's automotive and transportation manufacturing capabilities for OEM interior, exterior, and structural vehicle components.

Transportation

Engineering that moves the world forward. From structural components to precision interior and exterior parts, we partner with global OEMs and Tier 1 suppliers to deliver complex, high-performance solutions at scale.

Modern full-electric hospital bed in a bright clinical setting, representing NEXXTA's precision-molded medical device components and assemblies manufactured to demanding healthcare quality and safety standards.

Medical Devices

Precision that saves lives. We partner with leading medical innovators to produce high-performance components and assemblies that meet the most demanding standards for quality, safety, and reliability.

Electrical power substation at sunset with transformer banks and high-voltage infrastructure, representing NEXXTA's professional infrastructure manufacturing for energy grid, industrial automation, and commercial equipment components.

Professional Infrastructure

The backbone of progress. Our solutions support the systems that keep the world connected, from energy grids to industrial automation, with precision manufacturing and long-term durability at every link in the chain.

Professional quadcopter drone on a concrete launch pad, representing NEXXTA's defense and aerospace manufacturing of ruggedized structural housings, drone blade assemblies, and mission-critical molded components.

Where precision meets resilience. From mission-critical components to next-generation drone systems, we deliver advanced manufacturing solutions engineered for reliability under the toughest conditions.

Defense & Aerospace

Put your next program on a proven production floor.

Share your specifications and timeline, and our team will respond with a detailed proposal.

Request a Quote